You must know the boiler energy problems (induced draft fan power consumption rate, steam consumption) draft fan causes problems 1.1 boiler flue dust and fouling, in particular air preheater fouling, resulting in increased resistance to smoke duct . 1.2 boiler flue, tail heating surface and dust leakage. 1.3 Leakage Rate large air preheater. 1.4 furnace excess air coefficient is too large. 1.5 unit load changes, run the adjustment is not timely, resulting in furnace pressure is too large. 1.6 unit load or low frequent starts and stops. 1.7 coal into the furnace worse, from the design value. 1.8 low efficiency filter. 1.9 draft fan blade badly worn, low operating efficiency. 1.10 fan outlet flue gas desulfurization big resistance. 1.11 soda boiler pipes for leaks. 2, 2.1 to 2.1.1 operational measures to solve the problem of the strict implementation of soot blowing system to prevent the heated area ash, blocking ash, flue gas system to reduce resistance. 2.1.2 holding the induced draft fan, the flue gas separator baffles and dampers in the fully open position. 2.1.3 The experiment showed combustion boiler, proper control of excess air in the furnace. 2.1.4 adjustment chamber negative pressure, air leakage reduction furnace and the flue. 2.2 routine maintenance and testing 2.2.1 induced draft fan performance test to determine the optimum operating point and efficient workspace. 2.2.2 boiler, air preheater, a flue, ESP and other system leakage inspection, process. 2.2.3 timely check processing chassis, shaft seal leakage. 2.3C / D repair, eliminating defects 2.3.1 down strict accordance with movement clearance adjusting fan. 2.3.2 induced draft fan blade defect action elimination hand vane opening adjustment. 2.3.3 Importers and induced draft fan baffle opening check. 2.3.4 duct tightness check process. 2.3.5 wave plate replacement air preheater, rinsed sector plate gap adjustment. 2.3.6 eliminate dust defects and improve collection efficiency. 2.3.7 clean flue gas desulfurization system, flue resistance is reduced. 2.3.8 eliminate soda boiler pipe leakage defects. 2.4A / B repair and transformation 2.4.1 Check and repair the fan blades, replace seriously damaged blades if necessary. 2.4.2 for energy saving fan efficiency below 75%. 2.4.3 The fan motor frequency transformation. 2.4.4 of the precipitator, if necessary, transform and improve collection efficiency.
Gas-fired steam boilers are a very wide range of special equipments, widely used in food, chemical, paper, textile, construction and other industries. In the process of loading and installing a gas steam boiler, some problems must be paid attention, otherwise it may cause a certain degree of economic loss.
1. Pay attention to the following matters during the loading and unloading and handling of gas-fired boilers: the lifting capacity of the lifting equipment should match the weight of the lifting boiler. The lifting lug on the boiler with the lifting lugs that cannot be used for lifting can not be used for lifting. The length of the steel cord should be reasonably selected to avoid the scratching of the furnace due to the improper length of the steel cord. The boiler must be protected from any damage during handling and handling.
2. Reserves for maintenance space When installing boilers, ensure that there is sufficient maintenance space around the boiler.
3. Setting and precautions for the base and base of the gas steam boiler The boiler body must be installed on the basis of 100-150mm above the floor of the boiler room. It must be confirmed with the technical personnel of the boiler manufacturing company in advance and constructed according to the basic drawings. The anchor bolts must be reserved on the foundation. The foundation shall be capable of withstanding the maximum weight of the boiler and the amount of water it holds. When installing the base, you must first position it. After positioning, adjust to the same length of the two diagonals of the base, and then tighten all the fixing bolts. The installation of the base is carried out with reference to the reference line.
4, general precautions Be careful not to tilt and impact the boiler and accessories too much. No combustibles can be placed around the boiler. Do not use oil and water to smother the boiler. The boiler should normally be installed in a separate boiler room. The new gas-fired boiler room should not be connected to the house. The boiler room shall not be connected to Class A, Class B and Category C fire hazard rooms using flammable liquids. If connected to other production plants, the application firewall is separated.
5. The fire resistance grade and fire protection requirements of the boiler house building shall comply with the requirements of the Code for Fire Protection of Building Design and the Code for Fire Protection Design of High-rise Civil Buildings. The ground of the gas steam boiler room should be flat, non-flammable, no water accumulation, and the foundation load should meet the requirements. The power supply voltage of the gas steam boiler room should be stable to avoid causing the electrical components to burn out. If the voltage is unstable, it is recommended to install a voltage regulator. Ventilation equipment should be installed in the boiler room, and the boiler should be kept at room temperature below 50 °.
Steam boiler is one of the indispensable devices in the pharmaceutical industry, decoction of Chinese medicine, medicine drying, sterilization, cooking gum, drying, tabletting and capsule production processes, a large amount of steam will be used. West Libang Pharmaceutical Co., Ltd. is a pharmaceutical research and development, production and sales of high-tech enterprises, the existing anesthesia, cardiovascular, child immunization, pharmaceutical raw materials, pharmaceutical excipients, nutrition series of six automated production lines. With the increasing strength of China's environmental protection, some high-pollution devices are making the transition to clean environmental protection. Libang Pharmaceutical respond positively to national coal to gas policy, decided to change the existing coal-fired boilers to clean better gas low price 2 ton steam boiler. Fast boiler with strong comprehensive strength in the field of clean energy, Libang Pharmaceutical after conducting comprehensive consideration, determined to cooperate with the fast boiler. The two sides further understanding, party fast technical engineers according to production needs state power, and soon its development of specific solutions for its recommendation of a 6 tons of steam condensing gas steam boiler (WNS6-1.25-Y.Q).
Operation of the gas boiler has what measures? Gas-fired boiler in many large factories or companies which, basically is a kind of device can see, of course, such a device is actually in the process of actually running, more or less have some of their own operating standards, from the current situation, when they run have more to do security measures. So what are run gas boiler measures at run time? (1) After a series of gas-fired boiler inspection, maintenance, basically in the process of running to them in accordance with the relevant requirements to run, there will have a lot of protection, even if they want to determine the importance of the protection of the entire work. (2) gas-fired boiler in the process of ignition, more or less likely to occur will require some regulations, such as they might meet some of the fuel, but the fuel pressure in the whole process of evaporation or mist, more or less will meet some of stroke, some extent, when the entire examination will also return to substantially a normal state, they energize the disable signal is short, when the flow rate of the whole is greater than a single second branched oil gun 0.65 kg when it should launch this gun running. (3) gas-fired boiler at the time of ignition, be sure to pay attention to look at all of the furnace temperature, the temperature inside look at the major, and the entire main steam pressure in the process of rising more or less there will be some obvious favoritism, or the case of speech do not rise, so then we should immediately go to the examination of fire tank. in addition, if found throughout the fuel into the furnace did not catch fire, it would tightly shutdown.
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