At 10:00 on September 6 and more, Harbin, a business is the purchase of a new boiler equipment installation, commissioning process when staff at a boiler pressure gauge index found that the performance of the boiler abnormal, but not so the commissioning personnel when the next step, a sudden loud noise, boiler explosion, a huge flame and furnace pressure debugging of oil spray everywhere, four commissioning personnel are subject to varying degrees of injuries, was taken to hospital for treatment .
Boiler is an energy conversion device, by entering the fuel to the boiler, chemical energy, power, etc., outputs a constant steam heat, hot water or organic heat carrier, to provide support for the heat industries. Meanwhile, the boiler is also a special equipment has a certain risk, when the boiler installation, commissioning, operation, etc., be sure to boiler operation safety first.
Now, Xiao Bian to operational safety considerations gas boiler summarize, we can refer to.
First, start, boost, steam supply
1, before the start of the preparatory work
Internal and external check: Check boiler, burner, a good state of the accessory device; action safety accessories, each of the valves, such as flexible instruments, the correct position.
Check the line voltage to meet the requirements, a variety of normal switch position, respectively, various auxiliary pump starts operating, the burner fan, oil pump is normal.
Boiler Feed: exhaust valve opening, to ensure the normal water level (just below the water level).
2, start
Firstly purging the furnace, induced draft fan suction time is usually about 10 minutes to ensure that no residual gas in the furnace, passing substitutions, and ignition for combustion air supply.
After firing is completed according to the adjustment amount of load required for combustion, the boiler into normal operation.
During startup, to closely monitor changes in water level, water boiler accident or occurrence textile full of water accidents.
Second, the normal operation
1, the water level
Fuel gas-fired boiler water table should be the red line indicating the high, medium and low water level, the operation shall not exceed the maximum safe level or below the minimum safe level.
Rinse water table at least once per shift, when there is suspicion of running water, rinse should always check.
2, steam pressure
Red lines indicate the working pressure gauge should have, so sensitive and reliable, the trap should be flushed at least once a week.
3, safety valve
Safety valve should seal intact, no leakage; once a week manually (or automatically) emission test, and begin start pressure, opening pressure, reseating pressure and test time, participants, etc credited maintenance log book u, for future reference .
4, sewage
Proceed as boiler water quality requirements of water quality testing personnel under the guidance of class 1 or 2 times sewage, sewage incident not too long, generally no more than 10 minutes.
Sewage should (preferably when shutdown), should be closely monitored sewage water level changes, and pay attention to safety at the time of low load, low pressure, high water level.
Many boilers when sharing a sewage mains, while sewage is prohibited.
Third, shutdown
1, the normal shutdown
After normal boiler shutdown should generally be reduced boiler load operation, press the boiler shutdown procedure. Actuated pump water to high water level, pressure steam boiler to be dropped after 0.3MPa flushing water table and sewerage operations, and finally close the raft, cut off the power supply control cabinet, wipe equipment, clean up the environment and health, For water, the water temperature should be below after 70 ℃, before proceeding.
2, emergency shutdown
When the boiler operation in the following situations should immediately shutdown:
Furnace water level drops below the minimum water level gauge visible edges.
Increasing water supply and other measures, but digital still continue to fall.
Boiler water level exceeds the highest visible water table level (full of water), the water still can not see the water level.
All water supply system water pump failure or malfunction, not water to the boiler.
Water gauge or safety valve all the failures.
Endanger the boiler element is damaged and the safety of operating personnel.
Combustion equipment damage, or furnace wall collapse and other red-hot boiler structure is a serious threat to the safe operation of the boiler.
Other anomalies endanger the safe operation of the boiler.
3, maintenance
Before maintenance work should be well prepared, as before entering the drum interior work, must be of sufficient strength to connect all of the metal blocking plate spaced reliable steam, water, sewage and other operation of the boiler pipes, and the drum manholes and hand holes (boiler shell) is opened, so that air convection period.
After the completion of preparations to repair. Should ensure that the quarterly frequency of boiler maintenance and repair of the year.
Advances in technology to the boiler industry into new and innovative ideas, now the boiler manufacturers boiler are easy targets toward the operation forward, but in the use of the boiler, improper operation or other quality problems still exist, these failures will It is causing the direct cause of the explosion boilers. Therefore, when using the boiler must be in strict accordance with safety practices boiler, security incidents strangled in the cradle.
When the external inspection of the steam boiler few notes below Henan fast boiler's steam boiler Xiao Bian told you about the external examination of the few notes need to be transported when the steam boiler, it is necessary to check the external steam boiler, 1, security accessories are complete, sensitive, reliable, secure attachment of the installation for compliance with relevant regulatory requirements. 2, can test gauge when necessary, the safety valve exhaust test. 3, auxiliary equipment (fans, pumps) is functioning properly. 4, automatic control equipment, signal systems and a variety of instruments is sensitive and reliable. 5, various types of door is tight, leaks and corrosion. 6, placed in the drum to the combustion chamber wall may be observed, water wall is normal, without deformation or other anomalies. 7, the combustion is stable, whether black smoke chimney. 8, steam boiler furnace wall, architecture, platforms, escalators, etc. is intact: water treatment equipment is operating properly. 9, boiler room facilities for compliance with relevant regulatory requirements, management is normal and so on. 10, the visible parts of the boiler weld cracks cracks (joints) appears. Classification of a steam boiler combustion apparatus, the four-way steam boilers for solid fuel burner layer being layered on the furnace grate stratified charge combustion. Such as: hand-burning stove, chain furnace stoker furnace. Second, the four-way chamber burner fuel mist of fine particles with the air injected into the furnace combustion furnace in suspension. Such as: Pulverized Coal, oil furnace, gas furnace or the like. Three, four boiling furnace fuel stream is lifted carrying like rolling boil under goes a combustion furnace.
The indication value of the negative pressure gauge of the fuel gas boiler furnace suddenly increases; the inside of the furnace becomes black, the flame is not seen by the fire hole; the burning sound of the furnace disappears; the fire monitor emits a fire extinguishing signal; the temperature and air pressure drop sharply, and the water level drops first and then rises. These are all flameouts. If the auxiliary fan accident causes a flameout, if the power supply of the induced draft fan or blower is interrupted, there will be an accident signal; if the fuel supply is interrupted, the boiler fuel or gas pressure will drop to zero.
If you know a little about chemistry, you may know that the sulfur content of oil and coal is roughly equal, but ask what low-temperature corrosion of oil-fired boilers is much more serious than coal-fired boilers, for two main reasons:
1. 90% of ash in coal-fired boiler, especially coal powder furnace, is taken away by flue gas, sulphuric acid steam formed in flue gas is absorbed by fly ash in flue gas, so that sulfuric acid vapor in flue gas is reduced, and about half of sulfur remains in ash when coal is burned. When the oil is burning, the sulfur content in the fuel almost all changes to the ash in the SO2, fuel, the fly ash in the flue gas is very little, and the adsorption ability to the sulphuric acid vapor in the flue gas is very weak.
2. The hydrogen content of oil in the oil-fired boiler is about 11%-12%. The combustion of each ton of fuel oil can produce about 1 ton of water vapor, and the partial pressure of steam in the flue gas is higher than that in the case of coal-burning.
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